Saturday, January 21, 2012

Boom Jaws and Varnish

OK... Whew! I can rest now knowing that Shan Skailyn's bamboo spars have at least one coat of varnish on them before I leave them sitting there for 6 months.
Also, here are the pix of the boom jaws which are now complete other than a few holes for lashing the sail and downhaul, etc.

Saturday, January 14, 2012

Bamboo mast / luff spar

Interspersed with some other 'chores' in preparation for our return to the US, I managed to squeeze in a bit of time today on Shan Skailyn's spars. The rig is going to be a stub mast configuration. The stub mast is solid wood, and the other spars are bamboo. I've been hoping to get at least one coat of varnish on the spars before leaving them so the bugs don't eat them while we're away.
Today, I glued up the boom jaws (pix forthcoming - probably after boom jaws completed) and I also put some finishing touches on the luff spar. Since I want to be able to drop the whole thing at a moment's notice if things get hairy, I wanted some kind of quick releasing joint/mast step. I got this idea somewhere online... I think Gary D. mentioned it somewhere on his blog. Here you see the step assembly all together. Gary mentioned that this was the original universal joint that windsurfers used to use. The rope that passes through the step (located at deck level) will be tied off on a cleat (or maybe even a cam cleat for quicker release potential). Then the other side of the rope will have a loop tied in it, both to keep it from pulling through the mast base and also to secure the boom downhaul to. In this setup the mast base pivots freely in it's little socket joint / step. The luff spar is held upright by a halyard running through the top of the stub mast.
Today, besides gluing up the boom jaws, I applied the fiberglass wraps around the ends of the luff spar to help prevent splitting. I also had to doctor up a split about four fifths of the way up. I think it must have split when it was originally cut and fell. The split was there when my friend brought it up. This was such a nice piece of bamboo compared to the others I had available to me that I decided to take a chance and try to fix it. So today I pried the split open a bit, loaded it with thickened epoxy, even used a hypodermic needle to inject epoxy into the narrower parts. I then covered the split with a piece of fiberglass (see pic). I'm sure hoping this will hold up well for me. Anyone out there ever tried repairing a split in bamboo before? Any luck? I'd love to get your input. I'm wondering if I should also put several full wraps of fiberglass on there too, or was what I did enough?